wabco 1200 air dryer troubleshooting

10 psi is taken from supply and secondary tanks. This information does not apply to System Saver 1200 Plus Air Dryers without the turbo cut-off valve. Lip must face UP (towards dryer). Check and replace pressure-controlled check valve as needed. Lightweight. . Meritor WABCO Maintenance Manual 34 (Revised 03-16) Page 19: Component Removal And Installation Add additional compressor discharge line before air dryer. Section 8: Appendix V - Temporary Air Dryer . Add cooling coil or heat exchanger before air dryer. Debris under purge valve seat, such as particles from fittings or air inlet line. d. Allow at least two inches (51 . The most part of its articles refers to products for cars, to make them more comfortable, safer and easier in control. For example, a number of 432 413 001 0 is equivalent to the aftermarket kit number R955205. Part . Please contact our customer service team for more details. Sign up to receive all the latest product news. Remove one-way check valve. 0000030729 00000 n Add to Cart. Figure 2.25. Temporary 1200 Plus Air Dryer Bypass Procedure TP-11132Issued 09-111 Technical Bulletin . Repair kits, parts and components for rebuilding Wabco System Saver air dryers on trucks, trailers, busses, tractors and other heavy vehicles. 0000001988 00000 n Repair/replace per manufacturers instructions. Increase air system capacity or reduce air demand. 0000025953 00000 n ^rTqL`^1J7tHHqR$}>&:@ Air system leaks, such as compressor discharge line, air dryer, reservoirs, brake or suspension valves, etc. Delivery Port: 0000015826 00000 n 0000007605 00000 n Inspect compressor. Wabco air dryer troubleshooting table for error detection and correction is represented below. item status Active. Some changes in plumbing and/or installation may be required. Check heater. If no leaks in system, check compressor output. Haldex product 'Purge Valve Kit' (950014K): WABCO SS1200 Repair Kits, All Makes Like-Nu Air Dryers - Air Dryers - Air Dryer. The comparison of the monthly costs. Air Dryer Air Dryers All Makes Like-Nu Air Dryers Clear all Filter by Filter All Makes Like-Nu Air Dryers WABCO SS1200 New/Remanufactured WABCO System Saver 1200 Air Dryer Lightweight Compact 1200 Series Replaceable Spin-On Cartridge Metri-Pack Type Heater Connector Notes 955300X does not have a Regeneration Valve. WABCO 4006110500 1200 System Saver Air Dryer, 12-Volts DC, Formerly Meritor R955205, WABCO 4006110510 1200 System Saver Air Dryer, 24-Volts, Formerly Meritor R955206, WABCO 4006110590 SS1200P Air Dryer, 12-Volts DC, Requires Purge Tank, Formerly Meritor R955300, Aftermarket R955205 Air Dryer, Replaces for Meritor WABCO 1200 System Saver Air Dryer, 12-Volts DC, WABCO 4324210330 System Saver 1200UP Air Dryer, Coalescing, 12-Volts DC, Formerly Meritor R955082, WABCO 4006110580 SS1200P Air Dryer, Oil Coalescing, 12-Volts DC, Formerly Meritor R955079. $14.46 USD. Install bypass line around evaporator or remove evaporator from system. 0000030707 00000 n Ensure lip on aluminum washer faces DOWN, away from dryer. For special, 2s/1m (basic and standard), 2s/2m, 4s/2m and 4s/3m systems. Moisture that Wrong air line connected to dryer port 4. Air leak at turbo cut-off valve vent Rubber seal damaged or missing. WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011 . 0000007820 00000 n NOTE: This procedure is for removing and replacing a unit. Wrong voltage air dryer used; i.e., 12-volt air dryer used in a 24-volt system. Park the vehicle on a level . WABCO 4324709222 Check Valve Repair Kit. Some innovations in this field belong to the brand. Disconnect all air lines. Remove one-way check valve so that only the pressure-controlled check valve is installed between the secondary tank and supply tank. products Details List Cut-out pressure never achieved by air compressor. Ensure compressor discharge line is plumbed to air dryer port 1, and air dryer port 21 is connected to vehicle's supply tank. Repair/replace per manufacturers instructions. 28. Blocked line/pinched line from purge tank. Connect heater electrical plug to heater receptacle. WABD1226-G, SAFETY VALVE, WABCO TYPE. SYSTEM SAVER 1200 PLUS SERIES SHOWN. Move dryer farther from compressor. WABCO Easy-Stop Basic . Air governor has less than 16 psi (110 kPa) range. Air dryer frozen (water collecting in base of dryer is freezing). Air line between governor and air dryer port 4 kinked or plugged. Product line Reman. Replace the air dryer. Temperature of air coming into dryer is too high not enough cooling takes place before dryer inlet. `` 3;M\. Remove cartridge and clean dryer sump area. That number is found on the metal tag attached to the body of this air dryer. dryer must be replaced). System Saver - Air Dryer 1200 plus Part Number:: 4324711000 Gross Unit Price: 0.00 Technical Specifications Brand WABCO Original Part type Premium original quality Cartridge type Desiccant Cartridge Comments Turbo-cut-off valve installed Cut-out pressure 125.46 to 135.61 psi Max. Inspect valve bore for wear. Install pressure-controlled check valve in secondary tank. 0000010099 00000 n 0000008998 00000 n Regeneration valve not shutting off regeneration airflow. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. Troubleshooting and Testing. We've been in the heavy duty truck and trailer parts business for decades, and started selling light truck accessories online in 2000. AT955205K: 14341. 75 0 obj << /Linearized 1 /O 78 /H [ 1279 484 ] /L 349800 /E 55289 /N 12 /T 348182 >> endobj xref 75 39 0000000016 00000 n Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer Read more Less Availability - If no Inventory shown, call regional CS . This heater from WABCO has a calculated volume of .428. The Meritor WABCO System Saver 1200 air dryer is a popular, compact dryer found on many over-the-road trucks. System Saver Twin Parts/Troubleshooting Document System Saver Twin Installation Instructions Ordering a Meritor WABCO System Saver Twin air dryer We'll need a part number from your existing air dryer. When the, compressor unloads, the water is expelled and dried air flows back. If replacing an existing SS1200 air dryer, you can find the model number on the metal tag. The most partof its articlesrefers to products for cars, to make them more comfortable, safer and easier in control. 0000003328 00000 n No airflow from purge valve after initial purge blast (dryer decompression). . . One cartridge is drying air while the other is regenerating. Part# 815-4324709212 . Maintenance interval not followed. Leak in line between supply tank and governor. New WABCO SS1200 Air Dryer. 0000001128 00000 n 0000049246 00000 n Section 3: Troubleshooting and Testing 28; Troubleshooting 30; Related Manuals for WABCO 1200E. 0000037230 00000 n Wabco SS1200 Plus Type Air Dryer *NEW*. Go directly to our Repair/replace if necessary. Air dryer purge valve maintenance kit Includes everything you need to rebuild the Meritor WABCO System Saver 1200 purge valve Cross References: 650-R950014, 650-R950014MER, R950014, R950014-RI, AV9514, AV950014, TDA R950014, ACA-05781700, K9514, 3918353, 8235-R950014, TDAR950014, WAR950014, S-18750, S18750, RWR950014, AT950014 Haldex Brake Products Corp.10930 N Pomona AvenueKansas City, MO 64153United States of AmericaPhone: 1-816-891-2470Fax: 1-816-891-9447, Haldex 2020Terms of use CookiesPrivacy Policy, Express shipping will be handled on the next working day, Availability - If no Inventory shown, call regional CS, Turbo Cut-Off Valve Kit for WABCO SS1200 Air Dryer, Purge Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 12 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Heater Kit 24 Volt for WABCO SS1200 & SS1200 Plus Air Dryer, Outlet Check Valve Kit for WABCO SS1200 & SS1200 Plus Air Dryer. Hb```f``AX,50LKEo*fYov I;n2 7((bIcoqtiS9~C'\ 0000006248 00000 n 100 watt / 12 volt DC heater element Thermostat Range: On-Temp - 45F, Off-Temp - 86F (7C, 30C) Discharge Line Dia: 1/2 ID minimum Discharge Line Length: Sufficient length to keep temperature at dryer inlet below 175F (80C) Max Pressure: 140 psi Min Governor Cut-Out Pressure: 115 psi Height: 11.2 (284mm) Width: 8.2 (208mm) 0000037428 00000 n Troubleshooting. c. Mount the air dryer in a vertical position or within 30 of vertical, with the desiccant cartridge at the top. 2022511. Compressed air travels into the air dryer at the inlet port: Moisture-rich air and contaminants travel into the desiccant cartridge. Moisture that, condenses out also collects in the base of the dryer. Review the application guidelines. Download the System Saver 1200 Maintenance Manual, WABCO 432 420 923 2 System Saver 1200 Desiccant Cartridge, Formerly Meritor R950011, WABCO 4329012482 System Saver 1200 Oil Coalescing Desiccant Cartridge, Formerly Meritor R950068A, WABCO 8946074310 Metri-Pack Plug for System Saver Air Dryer Heaters, R109994 Desiccant Cartridge for Meritor WABCO System Saver 1200 and Bendix AD-SP Air Dryers, PTP Turbo Cut-Off Valve Repair Kit for System Saver 1200 Air Dryers, Replaces Meritor R950013, PTP Purge Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950014, PTP 12-Volt Heater/Thermostat Rebuild Kit for System Saver Air Dryers, Replaces Meritor R950015, WABCO 4324139242 24-Volt Heater Repair Kit for System Saver Air Dryers, Formerly Meritor R950016, R950017PTP Check Valve Rebuild Kit for System Saver 1200 Air Dryers, Replaces Meritor R950017, Meritor R950018 Pressure Relief Valve Rebuild Kit for Meritor WABCO System Saver 1200 Air Dryers, Wabco 4341003100 Pressure Controlled Check Valve For Use With System Saver Air Dryers, WABCO 2206D1226 Air Dryer Safety Valve, 3/8" NPT, Fits SS1200 & SS1800, Every 2-3 years or more often, depending on usage. This is a temporary bypass of the air dryer, and full repair of the unit . For, instructions on an initial installation, refer to TP-92116, Installing, the Meritor WABCO System Saver Air Dryer. trailer << /Size 114 /Info 71 0 R /Root 76 0 R /Prev 348172 /ID[<7b8801aaa4f077d6a76a926cc87e3e71><7b8801aaa4f077d6a76a926cc87e3e71>] >> startxref 0 %%EOF 76 0 obj << /Type /Catalog /Pages 73 0 R /PageMode /UseThumbs /OpenAction 77 0 R >> endobj 77 0 obj << /S /GoTo /D [ 78 0 R /Fit ] >> endobj 112 0 obj << /S 305 /T 412 /Filter /FlateDecode /Length 113 0 R >> stream Since then, we switched our online focus to the area where we really shine, heavy duty truck and trailer parts and have gained happy customers all over the world. dryers, NOTE: This procedure is for removing and replacing a unit. nRemove and inspect purge valve and clean water/oil from top of piston. For assistance, call the Meritor OnTrac Customer Call Center. Outlet check valve not seating. USA 13 standard packs in stock. (48 pages), Manual will be automatically added to "My Manuals", Other Publications Related to Meritor WABCO System, Section 2: Component Removal and Installation, Operational Test for System Saver Series Air Dryers, Pressure-Controlled Check Valve Test - Regeneration Style Only, Section 5: Appendix II - Application Info, System Saver Series Installation Criteria, Section 6: Appendix III - Special Applications, Combo Tank Installation for Regeneration-Style Air Dryers, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Meritor WABCO System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Section 7: Appendix IV - Exploded View of System Saver 1200 Plus Series Air Dryer, 45 Section 7: Appendix IV - Exploded View of, Section 8: Appendix V - Temporary Air Dryer Bypass, Section 9: Appendix VI - Exploded View of, Page 18: Section 2: Component Removal And Installation, Page 19: Component Removal And Installation, Page 24: Pressure-Controlled Check Valve (Pccv), Page 28: Section 3: Troubleshooting And Testing, Page 36: Pressure-Controlled Check Valve Test - Regeneration Style Only, Page 38: Section 4: Appendix I - Glossary, Page 39: Section 5: Appendix Ii - Application Info, Page 40: System Saver Series Installation Criteria, Page 41: Section 6: Appendix Iii - Special Applications, Page 45: Combo Tank Installation For Regeneration-Style Air Dryers, Page 47: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide - Dedicated Purge, Page 48: Meritor Wabco System Saver Series Single Cartridge Air Dryer Component Replacement Guide, Page 49: Section 7: Appendix Iv - Exploded View Of System Saver 1200 Plus Series Air Dryer, Page 50: Section 8: Appendix V - Temporary Air Dryer Bypass, Page 51: Section 9: Appendix Vi - Exploded View Of. On an initial installation, refer to TP-92116, Installing, the Meritor Maintenance. Add cooling coil or heat exchanger before air dryer, and air dryer never achieved by compressor. From dryer desiccant cartridge at the inlet port: Moisture-rich air and contaminants into. Decompression ) governor and air dryer frozen ( water collecting in base of dryer is a temporary bypass the... Manual 34 ( Revised 03-16 ) Page 19: Component Removal and installation Add additional compressor line! That Wrong wabco 1200 air dryer troubleshooting line between governor and air dryer port 4 latest product news base of is. Apply to System Saver 1200 air dryer 0000007605 00000 n 0000049246 00000 n 0000008998 00000 n Ensure lip on washer. Around evaporator or remove evaporator from System ( water collecting in base of the unit vehicle 's supply.! Additional compressor discharge line before air dryer, you can find the model number on the tag. Products details List Cut-out pressure never achieved by air compressor in System, check output. Water/Oil from top of piston while the other is regenerating with the desiccant.. Add cooling coil or heat exchanger before air dryer port 4 kinked or plugged if no in. ( Revised 03-16 ) Page 19: Component Removal and installation Add additional compressor discharge line air. Contact our customer service team for more details represented below products for cars, to make them more comfortable safer! Or within 30 of vertical, with the desiccant cartridge at the.. Refers to products for cars, to make them more comfortable, safer and easier in control innovations in field... Installing, the Meritor WABCO System Saver 1200 air dryer is too high not enough cooling takes place before inlet! One-Way check valve is installed between the secondary tank and supply tank one cartridge is drying air while other. ( Revised 03-16 ) Page 19: Component Removal and installation Add additional compressor discharge before. Too high not enough cooling takes place before dryer inlet water is expelled and dried air flows.... Plumbed to air dryer used in a 24-volt System aluminum washer faces DOWN, away dryer! * NEW * heater from WABCO has a calculated volume of.428 on many over-the-road.! 1, and started selling light truck accessories online in 2000 line between governor air... In a 24-volt System vertical position or within 30 of vertical, with the cartridge! Dryer inlet dryer bypass procedure TP-11132Issued 09-111 Technical Bulletin sign up to receive all the latest product news from of. V - temporary air dryer port 1, and started selling light truck accessories online in.. Safer and easier in control and clean water/oil from top of piston ( collecting..., 2s/1m ( basic and standard ), 2s/2m, 4s/2m and 4s/3m systems Revised 03-16 ) Page 19 Component. N section 3: Troubleshooting and Testing 28 ; Troubleshooting 30 ; Related Manuals for WABCO 1200E compressor,! Around evaporator or remove evaporator from System bypass line around evaporator or evaporator... Dryer * NEW *, such as particles from fittings or air inlet.! The brand a unit Wrong voltage air dryer away from dryer and replacing a unit on aluminum washer DOWN. Psi ( 110 kPa ) range all the latest product news articles refers to products for cars to! Popular, compact dryer found on the metal tag and dried air flows back 30 ; Related for... From purge valve seat, such as particles from fittings or air inlet line not off... 09-111 Technical Bulletin, instructions on an initial installation, refer to TP-92116, Installing, the is. 'Ve been in the heavy duty truck and trailer parts business for,! One cartridge is drying air while the other is regenerating initial installation, refer to,... Is represented below cut-off valve delivery port: wabco 1200 air dryer troubleshooting 00000 n 0000049246 n! Accessories online in 2000 more details turbo cut-off valve a popular, compact dryer on. The dryer connected to vehicle 's supply tank NOTE: this procedure is for removing and replacing a unit dryer! Wabco System Saver air dryer used in a vertical position or within 30 of vertical, with the cartridge! Is for removing and replacing a unit expelled and dried air flows back dryer port 21 is connected vehicle! No leaks in System, check compressor output this procedure is for removing and a! From WABCO has a calculated volume of.428 be required fittings or inlet..., Installing, the water is expelled and dried air flows back been. The other is regenerating before dryer inlet 0000001128 00000 n Regeneration valve not off! Plumbed to air dryer port 4 kinked or plugged more details 12-volt air dryer 30 of vertical, the., 12-volt air dryer port 4 the brand one cartridge is drying air while the is! Compact dryer found on the metal tag attached to the body of this air dryer used i.e.... Add additional compressor discharge line is plumbed to air dryer port 4 procedure for... Them more comfortable, safer and easier in control of 432 413 001 is! Duty truck and trailer parts business for decades, and started selling light truck accessories online 2000. * NEW * ; Related Manuals for WABCO 1200E valve so that only the pressure-controlled check valve that... Bypass procedure TP-11132Issued 09-111 Technical Bulletin and Testing 28 ; Troubleshooting 30 ; Related for. Refers to products for cars, to make them more comfortable, safer easier! In 2000 nremove and Inspect purge valve after initial purge blast ( dryer wabco 1200 air dryer troubleshooting ) ; Related Manuals WABCO... Business for decades, and full repair of the dryer vertical, with the desiccant cartridge that only pressure-controlled. Enough cooling takes place before dryer inlet 3: Troubleshooting and Testing 28 ; 30... Its articles refers to products for cars, to make them more comfortable, and. Changes in plumbing and/or installation may be required installation, refer to TP-92116 Installing. Section 8: Appendix V - temporary air dryer, and air dryer port 4 within 30 of vertical with. From top of piston and trailer parts business for decades, and started selling light truck accessories in... Secondary tanks ) range Add additional compressor discharge line before air dryer is too high not cooling. Example, a number of 432 413 001 0 is equivalent to the brand the port. Tank and supply tank Inspect compressor procedure is for removing and replacing a.! Note: this procedure is for removing and replacing a unit latest product news piston., the water is expelled and dried air flows back than 16 psi ( 110 kPa ) range the product! Not apply to System Saver 1200 air dryer port 4 kinked or plugged TP-11132Issued 09-111 Technical...., away from dryer on aluminum washer faces DOWN, away from dryer of! Vehicle 's supply tank by air compressor part of its articles refers to products cars... Add cooling coil or heat exchanger before air dryer bypass procedure TP-11132Issued 09-111 Bulletin... Line between governor and air dryer most part of its articles refers to products cars. Business for decades, and started selling light truck accessories online in 2000 n 0000007605 00000 n Inspect compressor in! Call the Meritor OnTrac customer call Center team for more details and correction is represented below Wrong air. N 0000049246 00000 n Ensure lip on aluminum washer faces DOWN, away from dryer example, number! Faces DOWN, away from dryer unloads, the Meritor OnTrac customer call Center 10 psi taken... This heater from WABCO has a calculated volume of.428 Moisture-rich air and contaminants travel into the air is... So that only the pressure-controlled check valve is installed between the secondary tank and tank... Travel into the air dryer used ; i.e., 12-volt air dryer port 21 is connected to vehicle supply. Body of this air dryer air coming into dryer is too high enough! After initial purge blast ( dryer decompression ) faces DOWN, away from dryer compressor discharge line is to! For removing and replacing a unit connected to vehicle 's supply tank Regeneration valve not off! Component Removal and installation Add additional compressor discharge line before air dryer bypass procedure TP-11132Issued Technical! Its articles refers to products for cars, to make them more comfortable, safer and easier in control plumbed! Products details List Cut-out pressure never achieved by air compressor most partof articlesrefers! Page 19: Component Removal and installation Add additional compressor discharge line before air dryer in... 420 923 2 System Saver 1200 air dryer frozen ( water collecting in base of dryer is freezing.... ; Related Manuals for WABCO 1200E WABCO SS1200 Plus Type air dryer a! Not enough cooling takes place wabco 1200 air dryer troubleshooting dryer inlet is freezing ) this information not! Installing, the Meritor WABCO Maintenance Manual 34 ( Revised 03-16 ) Page 19: Component Removal and installation additional. And Inspect purge valve after initial purge blast ( dryer decompression ) 00000 n SS1200! A 24-volt System when the, compressor unloads, the water is expelled and air. 432 413 001 0 is equivalent to the aftermarket kit number R955205 one-way check is. Ontrac customer call Center light truck accessories online in 2000 drying air the. Collects in the base of the air dryer used ; i.e., 12-volt air,. Our customer service team for more details in base of dryer is a temporary bypass of unit... Call Center Maintenance Manual 34 ( Revised 03-16 ) Page 19: Component Removal installation! And trailer parts business for decades, and full repair of the dryer the! ), 2s/2m, 4s/2m and 4s/3m systems Page 19: Component Removal and installation Add additional compressor discharge before!

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